Planejamento e implementação de um plano de manutenção preventiva para empilhadeiras
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Este trabalho apresenta o planejamento e a implementação de um plano de manutenção preventiva para empilhadeiras em uma empresa têxtil de ráfia localizada no oeste de Santa Catarina. A pesquisa, de natureza aplicada e abordagem qualitativa, investigou o modelo atual de manutenção da empresa e identificou fragilidades como inspeções superficiais, ausência de padronização, registros incompletos e foco predominante em ações corretivas. Para solucionar essas lacunas, foram aplicadas ferramentas de gestão da manutenção, incluindo Matriz de Criticidade, FMEA e análise documental. A matriz permitiu identificar a empilhadeira mais crítica da frota, enquanto o FMEA evidenciou os modos de falha mais relevantes e os fatores que contribuem para sua ocorrência. Com base nesses resultados, foi elaborado um plano de manutenção preventiva estruturado, alinhado à NBR 5462, e um programa de capacitação para operadores e equipe de manutenção. O estudo demonstrou que a padronização das inspeções, somada ao treinamento adequado dos operadores, pode elevar significativamente a confiabilidade, a disponibilidade e a segurança operacional, reduzindo falhas inesperadas e custos associados à manutenção corretiva.
This study presents the planning and implementation of a preventive maintenance plan for forklifts in a raffia textile company located in western Santa Catarina, Brazil. The research, applied in nature and qualitative in approach, investigated the company’s current maintenance model and identified weaknesses such as superficial inspections, lack of standardization, incomplete records, and a predominance of corrective maintenance actions. To address these issues, maintenance management tools were applied, including the Criticality Matrix, FMEA, and document analysis. The matrix enabled the identification of the most critical forklift in the fleet, while the FMEA highlighted the most relevant failure modes and their contributing factors. Based on these findings, a structured preventive maintenance plan aligned with NBR 5462 was developed, along with a comprehensive training program for operators and maintenance personnel. The study demonstrated that standardized inspections combined with consistent operator training significantly improve equipment reliability, availability, and operational safety, while reducing unexpected failures and corrective maintenance costs.
This study presents the planning and implementation of a preventive maintenance plan for forklifts in a raffia textile company located in western Santa Catarina, Brazil. The research, applied in nature and qualitative in approach, investigated the company’s current maintenance model and identified weaknesses such as superficial inspections, lack of standardization, incomplete records, and a predominance of corrective maintenance actions. To address these issues, maintenance management tools were applied, including the Criticality Matrix, FMEA, and document analysis. The matrix enabled the identification of the most critical forklift in the fleet, while the FMEA highlighted the most relevant failure modes and their contributing factors. Based on these findings, a structured preventive maintenance plan aligned with NBR 5462 was developed, along with a comprehensive training program for operators and maintenance personnel. The study demonstrated that standardized inspections combined with consistent operator training significantly improve equipment reliability, availability, and operational safety, while reducing unexpected failures and corrective maintenance costs.